Today's defence systems rely on a complex network of technologies that maintain constant communication between the various elements of the battlefield. From satellite data centers to soldiers' individual equipment, these systems require reliable, high-performance connections that can withstand extreme conditions.
Our supplier Omnetics has developed micro and nano connectors for the demanding requirements of modern military equipment in a modern battlefield. The products Omnetics offers are integral to several military systems such as satellite communication systems, autonomous drones and weapons, soldier-worn modules and helmet-mounted devices, and LIDAR-based surveillance equipment.
As defence equipment evolves to be more compact and mobile, it faces greater physical demands. Omnetics' micro and nano connectors are engineered to endure continuous vibration during ground transport, withstand impacts from drone landings, and handle high accelerations typical of missile systems.
Built to meet military standards like MIL-DTL-32139, these connectors incorporate advanced materials, including beryllium copper pins with nickel and gold plating, ensuring long-lasting durability and reliability in challenging conditions.
MIL-DTL-32139 Connectors are military specification Nano-D connector manufacturers specializing in m32139 mil spec electrical connectors for defense applications. These are the product groups and solutions from Omnetics meeting the MIL-DTL-32139 standards.
Shock-resistant low-profile Nano-D connectors designed to MIL-DTL-32139
The mil-spec Nano-D connectors from Omnetics are engineered to meet or surpass MIL-DTL-32139 standards, offering a compact, lightweight, and shock- and vibration-resistant interconnect solution for miniature electronic systems used in aircraft, UAVs, and military vehicles.
Ultra-miniature MIL-SPEC circular connectors
The lightweight and robust Nano Circular connectors from Omnetics boast an industry-leading compact mating length of just 9.0mm and are built to MIL-DTL-32139 specifications, making them perfect for various military applications.
With a rugged design and nickel-gold-plated contacts, these connectors are engineered to endure over 2000 mating cycles for enhanced durability.
The MIL-DTL-38999 circular connector has traditionally been an essential element in defence applications. It utilizes size 18-20 pins that can conduct up to 12 amps of current over a 20 AWG wire. However, the industry is increasingly moving towards miniaturized 38999 military connectors, which are being standardized by various manufacturers to provide smaller and more versatile options.
The defence industry's continuous drive towards miniaturization has led to remarkable progress in the development of circular connectors. The focus is on reducing size while increasing signal transmission speed for use in the field. This is particularly evident in the introduction of new standards, which are permanently changing the military connector system.
MIL-DTL 38999 connectors are rugged circular connectors that play a key role in defense applications, ensuring reliable and secure electrical and optical connections.
The new standard offers size 23 and smaller pins, handles a wide current range from approximately 10 A down to 3 A and is compatible with 24 to 30 AWG wire. For applications that require maximum compactness, Omnetics offers circular connectors with size 30 pins that support 1 amp and are compatible with 30-32 AWG wire.
The impact of this miniaturization is significant. Pin spacing has been reduced from over 75 mils to just 25 mils, resulting in significantly smaller connector and cable diameters. This reduction not only reduces the overall size and weight of defense systems, but also improves cable flexibility.
Omnetics' advanced Micro Circular connector design features a three-stage threaded coupling system that enables quick mating, even with gloves, and provides robust EMI shielding to meet the critical need for signal integrity in complex defense systems.
Micro Circular Hybrid Connectors from Omnetics
These advances in circular connector design enable the development of more compact, lightweight and flexible defense systems without sacrificing performance or reliability. Omnetics recognizes that not all applications have the same requirements and therefore offers customized solutions. To further accelerate product development, Omnetics utilizes state-of-the-art design processes, including rapid prototyping, which enables innovative connectors to be developed and tested in a short period of time.
If you would like general information about the connector systems for modern mobile defence electronics, please contact our team directly or arrange a callback.
If you require connector systems for modern mobile defence electronics for one of your projects or would like advice on the technology regarding certain specifications, we will be happy to offer you a solution in person.
